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QT9 Software Blog

End the Document Scavenger Hunt with an Electronic Batch Record System

Two women in lab coats, medical gloves and hair nets review electronic batch records on a shared electronic tablet.

Suppose a supplier notifies your team of a potential quality issue with a material lot used in production. Operations must identify which batches used the flagged lot, how much of it remains in inventory and whether any finished product made with it has shipped. QA needs to examine the inspection results, production history and release documentation to assess the impact.

While the batch number provides a starting point, a thorough investigation takes supporting evidence. When that information sits across disconnected solutions, every question can send investigators to another system and another team. A straightforward request can become a batch record scavenger hunt as the investigation expands.

An electronic batch record (EBR) system connects the materials, manufacturing activities, inspection results and approvals associated with a batch. Within QT9 ERP, electronic batch records and lot traceability help teams follow that history and connect it to inventory movements and shipments.

That visibility supports investigations as well as everyday decisions. Whether teams are reviewing a batch for release, assessing a supplier issue or responding to an auditor’s request, connected batch records make the supporting evidence easier to navigate. 

Contents

What is an electronic batch record system? 

How electronic batch records connect production and quality

Connected batch records for pharma and biotech

Connected device history records for medical device manufacturers

ERP Compliance Portal gives auditors focused view

Try the interactive EBR walk through

What is an electronic batch record system? 

An electronic batch record system captures and organizes the production and quality information associated with a specific batch. It connects materials, manufacturing activities, inspection results, approved instructions and signatures so teams can trace what happened and review the evidence supporting release.

The goal is a complete batch history with links to supporting records, so Operations and Quality teams work from the same evidence.

How electronic batch records connect production and quality

Before QA releases a batch, reviewers need to establish what was produced, which materials and approved instructions were used, whether results met specifications and how any deviations were addressed. Operations also needs visibility into what is complete, what remains outstanding and what is holding up release.

When batch and supporting records sit across separate systems, answering those questions requires moving between production history, quality records and inventory transactions. A batch number may connect them, but reviewers still have to follow each reference and confirm that the information supports the decision at hand. A follow-up question about one inspection result or material lot can expand that review further.

An electronic batch record system brings production and quality information together around the batch, making its supporting evidence easier to access and evaluate. The following five steps show how that connection changes the work—from assembling the record to tracing materials and documenting release.

1. Assembling the record

Disconnected system: After production, someone gathers the batch packet, then searches for execution history, materials used and deviations.

Connected EBR: The record builds itself as work happens. The bill of materials, material lots, shop floor execution, inspections, controlled documents and approvals are linked from the start.

2. Verifying the approved revision

Disconnected system: Someone manually checks that the batch was made to the current approved master record and work instructions.

Connected EBR: Revisions stay linked automatically. The record shows which approved version was applicable when the batch was produced.

3. Tracking down inspection results

Disconnected system: Results sit in the quality system or on paper, and someone pulls them into the packet manually.

Connected EBR: Inspection results stay with the record, including who performed the inspection and when.

4. Rebuilding material genealogy

Disconnected system: Tracing a finished lot back to its raw materials, or a supplier lot forward to every batch it touched, means rebuilding the chain across various business systems.

Connected EBR: Genealogy is traceable in both directions. A backward trace from a finished lot or a forward trace from a material lot takes a search, not a project.

5. Collecting signatures and releasing the batch

Disconnected system: Approvals are gathered after the fact, sometimes on paper, while inventory status is updated separately.

Connected EBR: Review, e-signature and release happen in one workflow. Each signature captures who signed, when and what it means. Finished goods stay quarantined until a QA approver releases them.

Connected batch records for pharma and biotech compliance

In pharmaceutical and biotech manufacturing, a batch record provides documented evidence that a product was manufactured and tested according to approved requirements. Its value depends on the integrity of that evidence: records must be accurate, complete, attributable and available for review throughout their retention period.

These principles underpin FDA expectations in the United States, EU GMP requirements applicable in Ireland and other EU markets, and the UK’s MHRA data integrity guidance. Although specific obligations vary, the shared expectation is a reliable history that supports evaluation of how a batch was produced, tested and approved.

Electronic batch record software supports those expectations by connecting production information with the applicable approved instructions, material lots, test results and release documentation. Revision controls preserve the context of the work performed. Audit trails make changes traceable, while access controls and electronic signatures help establish who recorded, reviewed and approved information.

Those connections also make discrepancies easier to evaluate alongside the affected production records. Preserving the relationship between a result, its investigation and the final disposition supports a defensible release decision and a clear record for inspection.

Used within a validated, controlled environment, an electronic batch record system strengthens documentation throughout the batch lifecycle. For manufacturers serving multiple markets, that means more consistent records and accessible evidence supporting compliance across sites.

Connected device history records for medical device manufacturers

Medical device manufacturers need similar visibility into the production and quality history of each device, lot or batch. Records must show which materials and components were used, which manufacturing activities were completed, and what acceptance evidence and approvals supported release.

Connecting that information in an electronic device history record (eDHR) helps Quality review the evidence and gives Operations visibility into release status. If a component issue or complaint arises, linked records help teams identify affected devices, trace their production history and determine whether other lots require investigation.

QT9 ERP connects manufacturing and inventory information with QT9 QMS documents, inspections and approvals to generate electronic batch records. Its Compliance Portal brings that evidence together for review, while lot and serial traceability connects the record to material and shipment history.

ERP Compliance Portal gives auditors focused view

An audit may require access to several related records to follow a batch’s production and quality history. Providing a focused view of that information helps reviewers navigate the evidence while keeping unrelated business information separate.

QT9 ERP’s Compliance Portal gives authorized auditors access to batch records and supporting compliance information without opening unrelated ERP modules. Reviewers can view or print the records they need while access remains focused on the audit.

Try the interactive EBR or eDHR walkthrough 

Try QT9's DHR/EBR interactive walkthrough and see how connected manufacturing data, quality evidence, approvals and traceability come together in an eDHR or EBR.

See a digital DHR/EBR in action →

FAQ: Electronic Batch Record System

What is an electronic batch record system?

An electronic batch record system captures and organizes the manufacturing and quality information associated with a specific batch. It connects material lots, production activities, approved instructions, inspection results and approvals, giving Operations and QA access to the evidence needed for batch review, investigations and audits.

What is the difference between a master batch record and an electronic batch record?

A master batch record defines the approved instructions and controls for manufacturing a product. An electronic batch record documents what happened when a specific batch was produced, including the materials used, results recorded and personnel involved. Linking the batch to the applicable approved master record supports review of whether production followed established requirements.

How does an electronic batch record system support batch release?

An electronic batch record system brings production history, quality results, deviations and approvals together for review. QA can assess the supporting evidence and identify outstanding information, while Operations gains visibility into release status. The authorized quality team remains responsible for the release decision.

How do electronic batch records support traceability?

Connected electronic batch records link finished batches to their material lots and production history. Backward traceability identifies the materials used in a selected batch. Forward traceability identifies the batches and associated shipments affected by a particular material lot, supporting supplier investigations, complaint handling and recall assessments.

How does QT9 connect ERP and quality information for batch records?

QT9 ERP connects manufacturing and inventory information with QT9 QMS documents, inspections and approvals to generate electronic batch records. Its Compliance Portal gives authorized auditors access to batch records and supporting compliance information without opening unrelated ERP modules.

Can medical device manufacturers use connected electronic production records?

Yes. Medical device manufacturers use electronic device history records, or eDHRs, to organize production and acceptance information for specific devices, lots or batches. Connecting materials, manufacturing activities, inspection results and release approvals supports QA review and helps teams investigate component issues or product complaints.

Custom types, categories and dispositions make it easier to trend complaints and report on them in real time, while email alerts and custom approval workflows keep follow-up on schedule. With the native QT9 ERP integration, a complaint can link to the device history record, lot, components and suppliers behind the unit. 

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